HW-500 CTC Machine

This production line is specialized in making transposition wire windings of a large capacity, high voltage and power saving tra 1. Application  This production line is specialized in making transposition wire windings of a large capacity, high voltage and power saving transformer. A certain number(odd number) of enameled flat wires, through precise action of a transposition unit, are edgewise bent, repeatedly crosswise transposed, and braided into a bundle conductor, and then the bundle conductor is wrapped with paper as its insulation so as to become a finished product. This newly designed production line fills a gap in China wire industry in place of so far imported machines. 2. Structure features(1)product series: From24--88 bobbin, can manufacture according to clients request.(2)Φ400 and Φ500 two specific in stranding cage(3)Paying off through a traversing type overlength, maxium paying off seperation angle<16°(4)Robotistic entirely back-twist system + intine mirro surfaca processing medical-grade stainless   steel cable(5)AC servo variable frequency drives + programming controller + industrial control 14" colour screem + data exchange by communication, to achieve each parts itemize transmission high accuracy Synchronization Control,memories,and self-amend,remote diagnosis.(6)8-10°forcing levellinghead with tension vernier regulation(7)Constant valtage double rolling shift operation, shifting distance 22-35mm, zero clearance and adjustment. Shift frequency<120/min(8)Tension complementation paper rolling, overlapping rate 40% - 70% random manner. Clearance tapping width <2mm, self-locking #-type leading frame.(9)Module furface could be treated by ion-spray plating ceramics(10)Double station crawlertype pulling. Inductance type displaying and to adjust the pulling.(11)Stranding cage shift taping pulling the taking up moter and driving,control system, low-valtage apparatus, all use the Siemens products. 3. Main Technical Data

Number of conductors	7-83	pcs
Size of a single conductor	A: 1.12-2.85B: 3.15-13.0	mm
Max.size of the transpoesd bundle conductor	28x90	mm
Revolutions of stranding cage (stepless)	1-10	rpm
Range of haul-off line speedstepless	1-8	m/min
Transposition pitchstepless	50-250	mm
Wrapping speedstepless	50-500	rpm
Paper wrapping pitchstepless	5-100	mm
Max.number of paper wrapping layersselectable	8xN	Layer
Width of the paper tape	14-35	mm
Transposed direction of conductor	Right hand
Main motor power	18-55	KW
Pay-off reel in the stranding	PN 500
Take-up drum size	PN 1000-PN2000
Take-up motor power	7.5	KW
Overall demensions	38000-5800x5200x2400	mm
Total weight	38-61	Ton
Total power	60-113	KW